Balkrishna Industries Ltd. holds the preservation of the planet as a core part of its ethos. As firm believers in the Precautionary Principle, we consider it our responsibility to conserve environmental resources for sustainable development, and undertake all possible steps - from our business model, to product design and operations.
Have you heard of the term embedded sustainability? This means that our care for the environment is purposefully ingrained within our processes - from the way we design for and extend the sustainability of our products (tire life cycle enhancements), efficient use of materials (1:1 material input: output ratio), logistics planning for reducing the carbon footprint of cargo, R&D and cutting edge technology to boost sustainability. These endeavors are detailed in other chapters of this report - so take a look to learn more!
Our direct initiatives in planetary care take the form of energy conservation, emissions control, water efficiency, waste management and materials management - the details of which are shared in this section.
The Indian Government has recognized BKT with the National Energy Conservation Award for several years. Across 2021 and 2022, we were particularly proud to say that our Chopanki plant won both national and state level Energy Conservation Awards.
These winnings further reflect our continuous commitment to a sustainable future: “Growing Together”.
We are very excited to introduce our Carbon Black plant. Carbon Black is up-and-coming in our industry, as it reinforces filler in tires in a cost-effective, sustainable way.
So, what exactly is Carbon Black? Carbon Black is an additive mainly used for coloring and rubber and plastic products reinforcement. The feature that made Carbon Black widespread in industrial production is its ability to give a deep, everlasting black color. Furthermore, it protects from UV rays and guarantees durability.
We are pleased to announce that 100% of our Carbon Black requirements are now officially met in-house. Producing our own Carbon Black has dual benefits: fully proofing our supply for the growing business and reducing the costs and environmental footprint of imports and transport. Another important factor is the marked reduction in fossil fuel usage and emissions through transport. Our Carbon Black plant is an 100% energy efficient system built and set for zero loss of resources.
BKT has developed in-house technology to integrate Carbon Black manufacturing with tire plants and power generation, and also developed green area, water body and energy conservation measures to make it one of the most environmentally sustainable Carbon Black plants in the world!
At BKT, we consider it our responsibility to conserve water: reducing ground water consumption despite the boom of our business. But how do we achieve this? Our rain water harvesting systems play a great role in reducing our ground water withdrawal. The ETPs and STPs across the plants, alongside two large reservoirs at Bhuj, form our key infrastructure for water conservation. Bhuj, our largest plant, is a zero liquid discharge plant, with no water discharged from the premises.
Across 2020 and 2021, our water consumption was further reduced by 3.47% - and we aim to continue this steady reduction. In the next 5 years, in fact, we will aim for all plants to follow in Bhuj’s footsteps, and be ZLD (Zero Liquid Discharge).
We approach waste management as a responsibility towards the environment. We focus on minimizing waste generation and a responsible disposal. As a manufacturer, we are particularly sensitive to the issue of waste generation - not only during production but also during packaging and transport stages.
Our motto is simple: no waste should leave our premises. We continuously monitor and measure our waste management to ensure we meet this goal.
We are proud to have achieved 14.9% waste reduction in the last three years. All in all, we have a zero landfill status at all our plants, and recycle all generated waste - except for hazardous waste, which is disposed of according to safety norms. Our 10-year goals are to achieve 20% waste reduction, and 8-10% reduction of resources.
We consider our approach to material management to be a key part of smart business, as well as all-important planetary resource conservation. Choosing the right vendors, the right materials, the right usage and right measurement are an essential part of a successful material management strategy.
As a tire manufacturer, we are proud to have both the privilege and responsibility to directly contribute to sustainable mobility. This means that every stage of our operations are crucial, from raw material selection to material management.
At BKT, we undertake continuous process optimization, which is based on these sustainable innovations. This has led to our 1:1 material input-output ratio with 99% efficiency - proving our effective leaps and bounds in sustainable material management.